Manufacturer of Pharma Machinery offers Tube Filling Machines, Formulation Machines, Tablet Coating Machines, Mixer Granulators and Tablet Press Machines. Machines for Pharmaceutical Industry like Automatic Tube Filling Machines, Coating Machines, Formulation Machines and Rotary Tablet Press. Pharmaceutical Machinery Company offers Pharma Machinery Products for Pharmaceutical Companies. 24 Hours Customer Service for Pharma Machineries by D.G Pharma Equipment, Ahmedabad, India. Sitemap for Website of Pharma Machinery Company in Ahmedabad. Feedback for Pharma Equipments Manufacturing Company. Contact Us for GMP Pharma Machinery, CGMP Pharma Machinery.
Pharmaceutical machinery manufacturer, Tube filling machine G.M.P., Mini Press, Mini roll compactor G.M.P. model, Mini communiting mill G.M.P.model, Mini rapid mixer granulator G.M.P model, Sieving and grading machine G.M.P. model, D. G. single rotary tablate press, D. G. double sided rotary tablate press, Leo Press, Hi-tech Press, Ultra Press, Rapid Mixer Granulator GMP Model, Mass Mixer Std.GMP Model, Fluid Bed Dryer GMP Model, Roll Compactor Std.GMP Model, Drying Oven GMP Model, Communiting Mill GMP Model, Multi Mill GMP Model, Oscillating Granulator Std.GMP Model, Sieving & Grading Machine Std.GMP Model, Coating Machine Std.GMP Model, De-Dusting & De-Burring GMP Model, Dust Extractor Std.GMP Model, Elevating Type De-Dusting & De-Burring GMP Model, Colloid Mill Std.GMP Model, Punches & Dies. Manufacturer and Exporter of Pharma Machinery offers Filling Machines, R & D Machines, Formulating Machines, Sieving and Grading Machines, Coating Machines, Rotary Tablet Press Machines. Offers Tube Filling Machine, Mini Press Machine, DG High Speed Tableting Machine, Rapid Mixer Granulator, De-Dusting & De-Burring Machine.
   
 
 
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Products - Ultra Press
 
Ultra Press

 
 
Double Sided Tablet Press with Pre-Compression.
Double Sided Tablet Press with hydraulic power pack, auto lubrication.

A high output (suitable for large batch production more than half a ) million tablets/hr, max,) double sided tablet press with pre-compression and hydraulic power pack and auto lubrication, designed and engineered such that it adheres to the latest ,cGMP standards,

Ability to incorporate so many customized functions and features, The ULTRA PRESS is available with a choice of turret having ~ 51,61,75,81 stations to give higher output.

The basic objectives while designing/producing this Ultra Press are 1 what our customers i. e. YOU want and Customization Philosophy.

WYWYG = What You Want You Get

And this reflects as our own F-6 Technology

FASTER

Higher Output

More than half a million tablets / hr. max. perfectly suitable for large batch production.

Quick & Easy Tool Changeover

All upper punch guards are fitted with least screws, which allow for rapid removal and immediate access for the punch zone. Upper punch removal is further made quicker by means ofthe large upper punch retaining plate which when removed, allows up to about 5 punches to be replaced in one setting. The easily removable weight adjusting section increases the speed of lower punch and die removal.

Hand wheel is conveniently located near punch loading pointfor indexing the turret during tool changeover.

FASCINATING

Designed with the latest tablet press technology, ULTRA Press incorporates many ofthe proven features, which are widely accepted in the market.

Main Pressure & Pre-compression System

ULTRA Press is fitted with Pre-compression system on each side. The large diameter main & pre-compression rolls have been designed to ensure the optimum dwe//timeforthe punches under pressure. The pre-compression system gives better compression, weight control and luster of tablet with Low Bulk Density Granules (fluffy powder). Upper pre-compression roll setting is provided inside the compression zone.

Upper Punch Penetration

Both the upper and lower rolls are adjustable, allowing variation of position at which the tablet is made in the die. This feature is mainly useful for compression of the SHALLOW TABLETS. In addition to it, Punch Penetration gives following benefits:

  • Punchflyoff
  • Flash off
  • Enhancement of die-life

Hydraulic Power Pack System For Pressure Loading and Overload Release

The pressure units are self-contained and do not transfer stresses to any other parts ofthe machine. Pressure is applied by means of Hydraulic Power Pack System which maintains constant hydraulic pressure.

The overload release on both upper and lower punches provides an extra safety guard against overload.

This system ensures that any overloading transmitted to the punches is only a small fraction of the total loading. This is particularly essential with difficult materials orwhenthinnertablets are being produced.

Lubrication System

The lubrication system of ULTRA press is combination of

I) Continuous Lubrication,

2) Intermittent Lubrication.

The gear drive and turret bearings are continuously pump lubricated. In the intermittent lubrication system, at regular pre-set time interval a fixed quantity of lubricant is splashed at various points. All pressure pins arelubricated by an automatic intermittent forced feed system and lubrication isprovided to the punch heads.

Low Noise & Vibration

The compression zone ofthe machine is totally enclosed to minimize noise level. The proper matching of the S.S lining of compression zone & acrylic transparent upper guards reduces the sound level drastically. Powder zone is completely separated from mechanical zone. Highly polished cam profile ensures the smooth running of punches with low wear & vibration and low noise generation. Anti vibration mountings are provided to minimize machine vibration. By virtue of hydraulic pressure, the punch head noise, while compression, is further reduced.

AC Inverter Drives (ACVF) for main motor and force feeder motor

Highly Efficient AC drives give better control, ease in operation and flexibility over the speed hence better control over production of tablets.

 Hydraulic Power Pack System for Pressure Loading and Overload Release.
 
 

FACILE

The ULTRA Press has an integral frame, in the center of which is housed the main drive assembly.

Drive Arrangement

The drive is transmitted from the 3-phase electric motor with variable frequency control to gearbox through timing belt. Electrical and mechanical safety devices are installed. The final drive is by replaceable helical gearing. The turret is mounted on Bronze bushes and antifriction thrust bearings. The oil immersed reduction gearbox is centrally located in the lower part of the tablet press which is fully ventilated to avoid overheating of mechanical parts during continuous service

Feeding of the Material

ULTRA Press is fitted with easily removable bottom driven rotary force feeders specially designed for high-speed operation of the machine. Higher tablet weight consistency and operational cleanliness are ensured. The feeders are driven through variable frequency drive for optimum performance over wide range of materials and tableting speeds. The feeders are fitted with discharge chute which, when used with the hopper cut off slides, allows the feeders to be emptied before removal. This facility eliminates powder loss and reduces cleaning time.

Material flow from hopper to the feeder can be easily regulated within finer limits without having machine shutdown. Powder spilling losses are kept to an absolute minimum by the powder-circulating band fitted to the feeder. Adhering to cGMP norms, no other driving components of the machine is located in compression zone.

 Hydraulic Power Pack System for Pressure Loading and Overload Release.

Parameters Control at front from Outside the Machine

Adjustment dials are provided at the front of the machine to control tablet thickness, lower pre-compression roll, and upper punch penetration for front as well as rear side machine operation. Also Auto lubrication control, force feeder speed regulator and Hydraulic system controls are provided on front panel. Outside control facilitates setting or fine-tuning of machine parameters during machine operation with assurance of operator's safety.

Quick Cleanliness

Spacious cabinet combined with counterbalanced acrylic cover guards gives excellent access to the area for cleaning purpose. There are no dust traps in the compression zone. Lower punch scrapper seals prevent material passing through the lower punch guides into the cam tracks. This results in reduced wear and extended tool life. Centralised dust extraction points are provided to reduce dusting at the time of compression, enabling the machine to run for longer periods without interruption for cleaning. Giga Press is provided with detachable control panel for cleaning. When process demands for steam wash for product changeovers, with help of detachable control panel, all electrical components are separated from the machine.

FABULOUS

Machine Height and Control Panel Design

The height of the machine and the control panel is so designed that the operator can work on the machine with ease without having fatigue.

Ease of Visual Inspections

The stainless steel hoppers have acrylic window for visual checking of powder level.

Operator Safety

Safe machine operation is of utmost importance. To ensure safety, all upper guards have been fitted with interlock switches. In addition, a warning lighton the machine top gives visual indication that a guard is not properly closed. An emergency stop red button is fitted at approachable location to stop the machine. A simple to operate control panel atthe front of the machine allows convenience and safe adjustment of operating parameters.

In short,the operator can enjoy working it & it is safe too.

Proper Identification

Universally accepted symbois are used for proper identification of the parts and process sequence in orderto make the operation and maintenance user friendly.

 Double Sided Tablet Press Machine with Acrylic Window for Visual Checking Of Powder Level.

FLEXIBLE

Fill Cams

Three sets offill cams are provided to cover the full range of depth offill. Using right size offill cam will ensure smooth operation of the machine, reduce carryforward powder & clean operation and prevent overloading of rotary feeders.

Other optional features can also be provided as per the requirement:

  • S.S. 3 16 Contact parts with S.S. die plate
  • Upper Punch Cup Seal.
  • PLC System.
  • Nickel Plated Turret.
  • Teflon Coating on Force Feeder (Made of Aluminium).
  • Polycarbonate Upper Cabinet Guards.
  • Hopper granule level sensor.
  • Two layer attachment with gravity feeders.

FAITHFUL

Fully conforming to the requirements of cGMP

ULTRA press has been built in accordance with fGMP requirements and been prepared to meet the requirement of schedule M.

Standard Documentation ( DQ/IQ/OQ/PQ)

Design Qualification/Installation Qualification/Operational Qualification/Performance Qualification documents can be provided along with the machine.
Technical Specification :
Type DGPD-51 DGPB-61 DGPBB-75 DGPBB-81
Nos. of Stations 51 61 75 81
Type of Tooling D B BB BB
Max. operating load (Main) (kN) 100 65 65 65
Max. pre-compression load (kN) 10 10 10 10
Max. tablet dia. (mm) 25.4 16 13 11.1
Depth of fill (mm) 20 17.4 17.4 17.4
Turret RPM Max. 60 60 60 60
Turret RPM Min. 18 18 18 18
Max. Output (Tabletsihr)* 3,67,200 4,39,200 5,40,000 5,83,200
Upper punch penetration (mm) 3 to 8 - - -
Total power 14.5 HP - - -
Main electric motor 12.5HP/1440 rpm//3 phase - -
Force feeder electric motor (2 nos.) 0.5HP/1360 rpm - -
Overall dimensions (mm) I 8 lOx I 8 lOx 2200 - -
(LxWxH) (with open guards) - - - -
Charging height (mm) 1991 - - -
Discharge height (mm) 710 - - -
Floor space (mm) 1640x 1610 - - -
Approx. case dimensions (mm) (LxWxH) I 900 x 1900 x 2500 - -
Approx. net weight (kg) 4100 - - -
Approx. gross weight (kg) 4900 - - -

NOTES :-

*Practically, the max. attainable output is approx. 80 % of the designed one.

The tablet output depends upon the following factors.

  1. The physical and chemical properties of material to be compressed.
  2. The tablet shape, weight and its thickness.
  3. Ambient Conditions
  4. Rated output is not applicable when machine is running with bi-Iayer attachment.
  • Electric voltage & frequency can be provided as per customer's requirement.
  •  
  • he rights for the modifications. in design & specs are reserved without prior notice
 
In Addition The Spares For Rotery Machines Allied Machinery And Other Machinery For Further Details Please Contact .. Dies & Punches Are Also Available. We Are Also Servising The Pharma Machinery.