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Ancillary Section |
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Liquid Section |
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Tooling Section |
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Products - Single Rotary Tablet Press |
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D. G. single rotary tablet press |
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This GMP square model single rotary tablet press is an entry level machine and is designed for the production of small batches. This proven machine is suitable for a variety of applications in pharmaceutical and other industries like food, chemical, naphthalene, confectionery etc.
The suitable model can be selected based on the tooling and output requirement from the I 6, 20 & 23 stations with the "D", "D" & "BID" tooling respectively.
A I 2 station model is also available with special tooling and tunnel type cam track having max tab Diaof40 mm & maxdepth offill ono mm.
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Product Features : |
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In compliance with GMP guidelines
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Output upto 57,960tab/hr. (max)
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Main Compression pressure up to 100 kN
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Higherturret speed up to 42 RPM
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Worm made of Phosphor Bronze
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Variable speed pulley drive
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Overload pressure release arrangement
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Gravitational feed frame of Gun Metal
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Lower Punch wiper seals (except CPM3SH-12)
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Electronic total output counter provided on control panel
- Interlocking at Upper guards
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CONSTRUCTION
Machine Construction is of rugged design with turret made of highly ductile SG Iron casting. Feed Frame is made of very rigid gunmetal with sufficient height to avoid spillover of powder. Turret rotates on needle roller thrust bearing, which is immersed in oil forfrictionless rotation. Specially designed 3 piece (on demand) Turret with die plate ofSS 316 can be provided to meet cGMP requirements and to increase the strength of die table between two consecutive die pockets.
VARIABLE SPEED PULLEY DRIVE
This feature is useful to vary the turret speed as per requirement depending upon the material to be compressed. The variable speed pulley is mounted on motor shaft. The speed adjustment is achieved by raising or lowering the motor on it slide by means of a hand wheel.
Safe machine operation is of utmost importance. To ensure safety, all upper guards have been fitted with interlock switches. An emergency stop red button is provided at conveniently approachable location.
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Product Features for STD model
Standard version ofthe above machine is also available with the features:
- Outputup to 41 ,400 tab/hr.(max)
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- Main Compression pressure up to 100kN.
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- Worm made of Phosphor Bronze
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Variable speed pulley drive
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Overload pressure release arrangement
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Gravitational feed frame of Gun Metal
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Lower Punch wiper seals (except DPMD3SH - 12) .
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Electronic total output counter provided on control panel
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Interlocking Upper guards
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Two sided (tunnel type) lifting upper track
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SS 316 contact parts except die plate
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Optional Features (on request) |
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SS316 contact parts except die plate
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3 piecee turret with SS 316 die plate
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Variable frequency AC drive for main motor with Electro-magnetic clutch
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Force feeder with variable frequency AC drive
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Adjustable Upper punch penetration
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Pre compression arrangment
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Lower punch lubrication system for effervescent tablets
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Core Rod type punches for ring shaped tablets
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Auto Lubrication
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Two sided (tunnel type) lifting upper track
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Technical Specification : |
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Models |
DGP-12 |
DGP-16 |
DGP-20 |
DGP-23 |
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STD |
GMP |
STD |
GMP |
STD |
GMP |
STD |
GMP |
Tooling |
Special |
D |
D |
B/D Combined |
No. of Stations |
12 |
16 |
20 |
23 |
Max. Compression Pressure |
120 Kn |
100 Kn |
100 Kn |
100 Kn |
| Max. Output (tablet/hr) |
15,840 |
28,800 |
40,320 |
36,000 |
50,400 |
41,000 |
57,960 |
Max. Turret RPM |
15 & 22 (Fixed) |
30 |
42 |
30 |
42 |
30 |
42 |
Max. Tablet Dia. (mm) |
40 |
25.4 |
25.4 |
17.4 |
Max. Depth of fill (mm) |
30 |
20 |
20 |
20 |
| Main electric motor |
3 HP, 3, A.C. |
2 HP, 3, A.C. |
2 HP, 3, A.C. |
2 HP, 3, A.C. |
| Charging Height (cm) |
178 |
| Discharge Height (cm) |
90 |
| Floor space (cm) |
92 x 130 |
| Overall Dimension (cm)(LxWxH)with open Guard |
200 x 223 x 203 |
| Approx. case Dimension (cm) |
130 x 155 x 198 |
| Approx. Net weight (kg) |
1030 |
| Approx. Gross weight (kg) |
1385 |
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Practicslly, the max. attainable output is approx. 80 % of the designed one.
The tablet output depends upon the following factors.
- The physical and chemical properties of matireal to be compressed.
- THe tablate shape, weight and its thickness.
- Ambient Conditons.
NOTES :-
** Electric voltage & frequency can be provided as per customer's requirement.
** The rights for the modifications in design & spaces are reserved without prior notice.
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